塑料模具注塑方式之滚塑
滚塑又称旋转模塑是一种用于制造各种尺寸和形状的中空无缝产品的加工方法。传统上,它主要应用于热塑性材料上,近年来,可交联聚乙烯等热固性材料的滚塑也发展很快。由于滚塑并不需要较高的注射压力,较高的剪切速率或精确的化合物计量器。因此,模聚和机器都比较低廉,而且使用寿命也较长。其主要优点有:机器的性能/价格比较高;复杂的部件的成型不需要后组装;多种产品和多种颜色可以同时成型;模具的花费较低;颜色和材料容易改变;边角料损失少。
Rotary moulding, also known as rotational moulding, is a processing method for manufacturing hollow seamless products of various sizes and shapes. Traditionally, it is mainly used in thermoplastic materials. In recent years, the rotational moulding of thermosetting materials such as crosslinkable polyethylene has also developed rapidly. Because rotational moulding does not require high injection pressure, high shear rate or accurate compound meter. Therefore, the mold and machine are relatively inexpensive, and the service life is longer. Its main advantages are: high performance/price of the machine; complex parts do not need to be assembled after forming; multiple products and colors can be formed at the same time; low cost of the die; easy to change color and material; less loss of corners.
基本加工过程很简单,将粉末状或液状聚合物放在模具里,加热同时围绕两个垂直轴旋转,然后冷却。在加热阶段的最初,如果用的是粉末状材料,将模具表面形成多孔层,然后随循环过程渐渐熔融,形成均匀厚度的均相层,如果用的是液体材料,则先流动和涂覆在模具表面,当达到凝胶点时则完全停止流动。模具随后转入冷却工区,通过强制通风或喷水冷却,然后被放置于工作区,在这里,模具被打开,完成的制件被取走,接着在进行下一轮循环。不锈钢焊条。
The basic process is simple. The powder or liquid polymer is placed in the die, heated and rotated around two vertical axes at the same time, and then cooled. At the beginning of the heating stage, if the powder material is used, the surface of the mold will form a porous layer, and then melt gradually with the circulation process to form a homogeneous thickness homogeneous layer. If the liquid material is used, it will first flow and coat on the mold surface, and when the gel point is reached, it will stop flowing completely. The die is then transferred to the cooling area, cooled by forced ventilation or water spraying, and then placed in the working area, where the die is opened, the finished parts are removed, and the next cycle takes place. Stainless steel electrode.